INNOVATORS AT PLAY – Tefron LTD
13396
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OUR PROCESSES

We live to create top-quality seamless wear, and our success stems from the innovation, creativity, and attention to quality that’s infused into every step of our process.

THE LAUNCH

When we set out to produce any new collection, we bring our experts together to analyze the technical and fashion requirements needed to optimize performance and enhance style. Through this collaborative process we outline the technology, machinery and dye needed to create pieces that are both functional and on trend.

VIRTUAL PROTOTYPING

Our pattern makers work with our extensive knit library to develop patterns and then use virtual 3D prototyping to visualize how a style will look as well as where the body mapping will be. Not only does this help to shorten lead times, but it also ensures that every garment meets our clients’ style and size requirements.

BODY MAPPING & DEVELOPMENT

By drawing upon our expert knowledge and precision engineering, we carefully study each client mandate to create dynamic multifunctional garments. With over 300 state-of-the-art machines at our disposal, we design one pixel at a time, guaranteeing ultimate levels of comfort and support while ensuring the right fit.

PERFORMANCE IMPLEMENTATION

Thanks to our extensive yarn selection fabric, we can easily customize every piece with specific performance features. From antimicrobial fabric to moisture-wicking materials and beyond, we use a variety of natural, synthetic and custom yarns to produce high-performance seamless wear.

 

GARMENT DYES

We blend the perfect balance of pigment into every piece using sustainable dyeing methods as well as pre-dyed yarns, piece dyeing, and CO2 dying techniques.

CUT & TRIMS

We attribute our impeccable cut-and-trim process to our machines, which cut and sew simultaneously, and to the fact that we pre-knit every cutting line. The result? A flawless final product.

QUALITY ASSURANCE

Our in-house lab conducts detailed inspections of every sample. We also work with third-party testing companies over and above our own QA process to ensure that every product meets high design standards as well as performance and brand requirements.

INNOVATING THE FUTURE

Our focus on technology and advancement is what allows us to continuously reinvent our techniques to benefit our teams, our clients, and the global environment. Our Innovation Studio is where the magic happens, bringing together the industry’s best to brainstorm and test new designs, materials, and approaches, turning exciting ideas into reality.

Advanced R&D

Advanced R&D

With 60 state-of-the-art Santoni machines dedicated to R&D, we continuously evolve the technologies we use to help our clients reach their brand goals while minimizing our environmental impact.

Our Extensive Color Lab

Our Extensive Color Lab

From liquid Lycra to dry dyeing, the techniques we use in our Color Lab provide endless possibilities, no matter how complex a client’s request may be.

Innovative Materials

Innovative Materials

Unafraid of pioneering new fabrics and technologies, the raw materials we source and the processes we follow not only contribute to our sustainability goals, but also help to improve garment performance, which allows our clients to maintain their brand notoriety.

Dedicated Experts

Dedicated Experts

We count some of the world’s best pattern makers, knitting professionals, yarn specialists, print experts, and seamless designers as part of our team. Committed to both their craft and our clients’ needs, their creative genius is what allows us to bring ground-breaking ideas to life.

Virtual 3D Sampling

Virtual 3D Sampling

We rely on practices that reduce our environmental footprint. Virtual 3D sampling not only limits actual development, but it also allows us to provide our clients with realistic renderings of a garment, which speeds up the fit and performance journey to reach a final sample.

Wearable Technologies and E-Textiles

Wearable Technologies and E-Textiles

By integrating our advanced seamless expertise with our partners’ innovative technologies, we create Smart garments that align with current global health trends. These products are designed to collect biometric data and measure body composition, enabling remote health monitoring and personal workout optimization.