When we set out to produce any new collection, we bring our experts together to analyze the technical and fashion requirements needed to optimize performance and enhance style. Through this collaborative process we outline the technology, machinery and dye needed to create pieces that are both functional and on trend.
Our pattern makers work with our extensive knit library to develop patterns and then use virtual 3D prototyping to visualize how a style will look as well as where the body mapping will be. Not only does this help to shorten lead times, but it also ensures that every garment meets our clients’ style and size requirements.
By drawing upon our expert knowledge and precision engineering, we carefully study each client mandate to create dynamic multifunctional garments. With over 300 state-of-the-art machines at our disposal, we design one pixel at a time, guaranteeing ultimate levels of comfort and support while ensuring the right fit.
Thanks to our extensive yarn selection fabric, we can easily customize every piece with specific performance features. From antimicrobial fabric to moisture-wicking materials and beyond, we use a variety of natural, synthetic and custom yarns to produce high-performance seamless wear.
VIEW OUR YARN SELECTION
We blend the perfect balance of pigment into every piece using sustainable dyeing methods as well as pre-dyed yarns, piece dyeing, and CO2 dying techniques.
We attribute our impeccable cut-and-trim process to our machines, which cut and sew simultaneously, and to the fact that we pre-knit every cutting line. The result? A flawless final product.
Our in-house lab conducts detailed inspections of every sample. We also work with third-party testing companies over and above our own QA process to ensure that every product meets high design standards as well as performance and brand requirements.
With 60 state-of-the-art Santoni machines dedicated to R&D, we continuously evolve the technologies we use to help our clients reach their brand goals while minimizing our environmental impact.
From liquid Lycra to dry dyeing, the techniques we use in our Color Lab provide endless possibilities, no matter how complex a client’s request may be.
Unafraid of pioneering new fabrics and technologies, the raw materials we source and the processes we follow not only contribute to our sustainability goals, but also help to improve garment performance, which allows our clients to maintain their brand notoriety.
We count some of the world’s best pattern makers, knitting professionals, yarn specialists, print experts, and seamless designers as part of our team. Committed to both their craft and our clients’ needs, their creative genius is what allows us to bring ground-breaking ideas to life.
We rely on practices that reduce our environmental footprint. Virtual 3D sampling not only limits actual development, but it also allows us to provide our clients with realistic renderings of a garment, which speeds up the fit and performance journey to reach a final sample.
By integrating our advanced seamless expertise with our partners’ innovative technologies, we create Smart garments that align with current global health trends. These products are designed to collect biometric data and measure body composition, enabling remote health monitoring and personal workout optimization.